Supersonic spraying technology has a wide range of applications across various industries, including machinery and industrial sectors. It is extensively utilized in foundries, paper making machinery, textiles, printing, steel manufacturing, metallurgy, power generation, transportation, chemical processing, glass manufacturing, electrical wiring, and municipal projects. Here’s a detailed overview:
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Foundries:
In environments where dust and corrosion are prevalent, the wear and corrosion of mechanical parts can be severe. Surface technology can repair various components of hydraulic systems in casting machines, such as hydraulic plunger repairs, and work in conjunction with bearings, seals, and other parts. Given that machinery often operates in acidic environments, corrosion resistance is critical, especially for on-site repairs of hydraulic and pressure systems. -
Papermaking Machinery:
The interiors of turbines, dryers, and ovens undergo reinforcement measures. Various roller surfaces are enhanced and repaired, including centrifugal pumps, axial flow pumps, steam boilers, valves, and mixer shaft seals. The surface treatment of corrugated rollers can achieve a lifespan of over 40 million meters. -
Textiles:
High-wear coatings are applied to components such as drums, thread guides, and looms. Other applications include coating pressure rollers, feeding roller shafts, and various parts of sizing machines. -
Printing:
Coatings are applied to printing rollers, ceramic anilox rollers, coating rollers, ink rollers, and water rollers, enhancing their durability and performance. -
Metallurgy:
Heat-resistant and corrosion-resistant coatings are applied to blast furnace tuyeres and slag holes. The technology is also used for continuous casting production lines, and processing various rollers for steel and non-ferrous metals. -
Power Generation:
Repairs are made to ball mills, turbine rotors, generator rotor journals, and cylinder mating surfaces. Wear-resistant coatings are applied to boiler tubes, and turbine blades for cavitation resistance, and high-temperature protective coatings for gas turbine blades. -
Transportation:
Wear-resistant coatings are applied to various vulnerable components, including automotive engine bases, synchronizer rings, and gearbox bearing housings, among others. -
Chemical Industry:
Repairs are made to various containers, reactors, pipelines, pumps, valves, and seals. On-site repairs are conducted for enameled tanks and specialized containers. -
Glass Industry:
Thermal spraying methods are used on winding rollers, applying ceramic coatings to enhance the corrosion resistance of rollers against molten glass. This improves the quality and yield of glass, reducing production costs. -
Electrical Wiring:
Supersonic spraying technology is utilized to apply tungsten carbide ceramic coatings on drawing tower wheels, drawing machines, and related components, significantly enhancing surface hardness. -
Municipal Projects:
Long-lasting protective coatings are suitable for various steel structures, providing corrosion resistance for over 30 years. -
Light Industry:
Thermal spraying is used for reinforcing and repairing plastic molds, extruder screws, and rubber mixing machine rotors. -
Steel Industry:
Extreme working conditions in the steel industry often to various forms of wear on different components. -
Aerospace:
In the aerospace sector, engines are subject to wear from numerous moving parts that come into contact with each other or experience sudden changes in fixed components.
These diverse applications highlight the versatility and importance of supersonic spraying technology across multiple sectors, enhancing the durability and performance of various components.